English
The proces
The operator places a Tyvek sheet on the drawer, followed by the blister trays and the orthopaedic implants. After activation, the drawer automatically moves into the enclosed chamber. Inside, the Surlyn film is heated and formed tightly around the implants using vacuum and the clamp frame, creating a secure seal to the Tyvek. In the upper clamp frame, there are also blower nozzles positioned at the left and the right side of the frame. These blowing nozzles are used during the skin packing process to cool the top part of the Surlyn down and create a better skin packing of the products. The sealed sheet is then punched into individual blisters. Once the cycle is complete, the drawer opens and the operator can safely remove the packaged products.
The Skinpacker integrates advanced mechanics and automation for a seamless packaging process:
- Film transport system – A specialized clamp axle secures the roll at the front of the machine. Sensors monitor roll status, while guiding plates and rolls ensure smooth film transport.
- Heating technology – Dual heating units, each containing eight heating elements, heat the Surlyn film to its process temperature. Heat‑shielding plates protect surrounding components, and the units can reach temperatures of up to 600°C achieving operating temperature within approximately 30 minutes.
- Vacuum drawer system – A stepper motor-driven drawer with interchangeable vacuum plates ensures perfect product positioning and secure Tyvek fixation before sealing.
- Cutting mechanism – Servo-driven actuator and precision-guided frame deliver accurate cutting with interchangeable blades for different product formats.
Every step of the process is safeguarded by interlock doors, pneumatic safety systems, and error monitoring for maximum operator protection.
Key features
- Compact footprint
Electrical cabinets positioned on top of the machine, minimizing floor space. - User‑friendly operation
HMI on a swivel arm for clear process control, recipe selection and tooling management. - Integrated safety system
Equipped with emergency stops, interlocked safety doors, and full LOTO functionality on both air and power. - Efficient maintenance & mobility
Swivel wheels, vibration‑damping feet and removable panels for straightforward service access and easy repositioning.
Why choose the Skinpacker?
- Formed-film skin sealing
- ISO Class 7 – Ensuring consistent performance in controlled environments.
- High throughput – Up to 480 products per hour – depending on product format and recipe configuration
- Various configurations – Compatible with multiple Tyvek sheet sizes and blister tray formats, including medical devices in various configurations.
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Our customers
Why choose GTE Engineering?
GTE specialises in designing and producing tailor-made machines for the medical and pharmaceutical industry. Based on your specific needs, we’ll work together on the solutions to the issues you’ve run into.
Curious about what we could do for you?
Engineered for Performance
Technical highlights
- Dimensions: 3050 mm (L) × 1100 mm (W) × 2620 mm (H)
- Weight: 3,500 kg
- Power: 400 VAC, 50 Hz, 13.2 kW
- Noise level: ≤ 80 dB(A)
- Cleanroom compatibility: ISO Class 7
- Capacity: Up to 480 products/hour (product-dependent)
Applications
- Orthopaedic implants
- Medical components
- Tyvek & Surlyn packaging
- High‑mix, low‑volume production
Ready to transform your packaging process?
Contact us today to learn more about the Skinpacker and discover how it can elevate your production line.
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Curious about how our machines can be used within your organization? Request more information quickly and easily.
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We are ready to help you!
Mercuriusplein 45971 LW Grubbenvorst (Nederland)
