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What is assembly automation?
Assembly automation is the use of machines, robotics and control systems to assemble components with minimal human intervention. In the medical and pharmaceutical industries, this ensures consistent quality, full traceability and improved safety.
At GTE, we specialise in assembly automation technology for medical devices, such as syringes. Our systems are designed for high-mix, low-volume production environments, where flexibility is key.
Using components like vision systems, seal checks and gluing modules, we ensure each device is perfectly assembled and sealed. Flexible feeding systems, combined with cameras, allow different parts to be positioned and picked precisely. Simply select a new recipe on the HMI, and the system is ready for another product type.
This makes our platforms ideal for small or medium batches, where quick product changeovers and validated consistency are essential.
The impact of assembly automation
The impact of assembly automation goes far beyond faster production. It changes the way medical device manufacturers think about quality, safety and scalability.
Many medical devices are still assembled manually, increasing the risk of human error. By automating these steps, manufacturers gain:
- Higher and more consistent output, without quality fluctuations.
- Improved product safety, thanks to standardised and validated processes.
- Reduced labour dependency, as skilled operators become harder to find.
- Significant time and cost savings, with a clear return on investment (ROI).
We also support companies during clinical trials and early-stage production. By starting automation early, processes can be validated once and then scaled up later – without changing the production method. This approach shortens downtime and saves considerable time and cost.
Read how other manufacturers benefit from our solutions in our success stories.
Why choose GTE Engineering for your medical packaging equipment?
Industry expertise
With years of experience in the medical and pharmaceutical sectors, we understand the specific challenges of compliance, precision, and sterility.
Custom and standard solutions
We offer flexible options, from ready-to-use machines to fully customized systems tailored to your requirements.
Trusted quality
Our machines are used by medical and pharmaceutical companies worldwide, delivering consistent performance and long-term reliability.
Advanced automation
Featuring the latest in packaging technology, our machines are designed to streamline operations and reduce manual handling.
Types of assembly automation
Every production environment has different needs. That’s why GTE offers solutions with various levels of automation:
- Fully automated assembly lines: for high-speed, large-volume production, covering feeding, assembling, inspection and packaging.
- Semi-automated systems: where the critical process steps are automated for accuracy and reliability.
- Modular automation platforms: such as our Syringe Assembly Platform (SAP), which can be adapted for different medical devices and scaled as your output grows.
Output options are equally flexible; from defined drop-off points or WIP trays for manual handling, to conveyor systems for automated downstream packaging.
Contact us today
Ready to elevate your medical packaging process? Contact us to discuss your automation goals and explore how GTE Engineering can optimise your medical device production with advanced assembly automation technology.
Together, we’ll develop packaging solutions that meet your production goals while maintaining precision and compliance.
Let us call you back
Curious about how our machines can be used within your organization? Request more information quickly and easily.
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